Taking a Broken CR-10 printer and throwing upgrades at it. Part 1

Will it improve its printing ability? or will it be an expensive mistake?

This project is going to kill or make my CR10 v1. The story so far :

2017 Received the machine from Aliexpress Creality store.

IT worked out the box did some big prints suffered from ringing kept vibrating off level suffered form glitches and so the story begins

brought the duel z modification less ringing started to get the hump with the board shaking the leaving screws lose. so decided to get the EZABL prob kit brought it got it all set up worked great had a major meltdown and destroyed itself with mass blob filament could not unclog it so I brought a complete extruder. took months to arrive. I disassembled the machine and put it in the attic.

meanwhile, I kept on using the Prusa mk2 that I keep on upgrading to the latest spec so forgot about the cr10.

Lockdown happened health workers needed PPE to save lives I joined a group of people making ppe. I started my print farm going 2 Prusa around the clock pumped out face masks ruffly printing 25 masks a day. but wanted to help more

brainwave I got that cr10 in the attic I can fix it as now 100 times more confident with repairing machines. So fixed the cr10 added silicon bed heater with SSR 1 good print out of my machine then for some reason the bed temp was reading very high in the 800c back in the attic went for another year have moved all business servers in the house so needed the space back so brought the cr 10 back down and put it in the workshop,

since then I have sworn at it a lot as keep tripping over and finally decided enough was enough swapped thermistor as thought that was the issue. it was but wasn’t, I finally figured out that it was the gunked connector in the control box that was that actual issue. fixed it after soldering a new connector into the plug on the box.

After a binge on Ali express and some more local parts, I’m going to modify the F#%k out of it and hopefully not go down in flames.

Let’s get this done.

I am going to lose the EZabl probe as has intermittent issues and the upgrade to a BL touch will mean that the EZout is no longer needed.

So thanks to the 3dprintingkid. I have been armed with a brand new ender pro 1.1.4 mainboard which I will be flashing with the BL Touch upgrade kit and latest Creality firmware. It’s already been flashed with a merlin 2.0x but going to go with the Crealitys version for the time being to see how it performs. if not will make my own compiled version.

So I will then have hopefully reliable levelling probe. next, I will be losing the Boden tube extruder for a direct dual drive upgrade off amazon with some belt tensioners being installed and proper z-axis motor mounts aluminium. I am going to upgrade the 8mm rods with some proper anti-backlash nuts.

Then it will give it a test whilst I wait for the next batch of upgrades to arrive from china within 10 days according to aliexpress.

So we are going to get a custom bed chassis, with an Upgraded Y-axis motor bracket.

then I will upgrade X-axis and Z-axis with a linear rails upgrade kit.

Finally, on to the frame, I will fit a stiffening kit and adjustable z rod holders with bearings.

Well, that’s the modification of the parts done. if they all work will be time to do some 3d printed upgrades.

Time to start.

Time to strip the machine down and swap out the old mainboard ready for the flash update. so first of all I have swapped over the cables and connectors from one board to another.

now to remove the old board from the machine. now to bolt the new board in the machine.

I will also loosen the y and x-axis belts and remove idlers ready for new ones. then will remove the extruder and extruder motor and PETG tubing. So I will be ready for the parts to arrive tomorrow.

A new day and a bit of a build ahead well once Amazon has delivered.

Got the first batch of updates,

Going to be a fun night

First up going to replace Y-axis tensioner with nice solid construction easy to fit.

next up time to install the new extruder drirect drive kit.

Right next up to add the X-axis tensioner again solid construction the supplied screws are too long luckily had some M4 x 10mm screws kicking around nice snug fit.

Going to change the motor mounts as they are easier to fit 4 screws each and done much neater.

I installed a clone bltouch that didn’t work very well have been waiting on parts to continue the project. kept on crashing into the bed so ordered the official one from Creality

a week on and have most of the upgrades so now time to fit them all first up going to do the x-axis with linear rails. have to take off my newly installed extruder and add the new rails.

That was very easy to do next up is the bracket on the extruder. it doesn’t fit what the F%&k I ordered the cr-10 v2 must have a different head on it. time to modify and make it work! if not will have to bite the bullet and order the correct one so out with my needle files and time to lengthen the hole. well 30 mins later now fits. but then the probe mounts don’t fit right. ok solved that put the bracket on first then nudged it over then the cover fits so looks like it will work I am now going to wire the official BL touch kit. won’t fit it yet as need to remove the x gantry to fit the z linear kit.

the one thing I will say about fitting all these parts is there are no instructions just wish that aliexpress manufactures would think about this as would make life easier for us end users.

only reffrence i have for assembling the rails.

time to strip down the z-axis and liberate it from the machine then to install the left and right z rail all fitted and now to rebuild x-axis with new brackets. the machine is starting to come together just need to fit the extruder.

had to rotate x motor to get it to fit with the bracket supplied. next up I fitted some side struts for rigility lets see if they help.

all done ready for the extruder.

I just need to fit the BL touch and then do some cable management.

ok now to flash the firmware with Creality ISPprog.exe all done time test. lets do a auto home. argh, mods not allowing me to hit the end stop time for some mods some m3 nuts will act as spacers for the motor mount now works, as with any project some times just need to think out of the box.

time to flash the system

Right auto home x and y hitting wait a moment I have no z oh I see flashed it with standard merlin. Reflashed and all works had some binding issues with z that I have fixed by adjusting the threaded rod screws and my trust spirit level.

Now to offset z so we can start to test what the mods have done for this machine and will I be doing further mods let see quite nervous about the first print.

final bits to install z rod ends are now installed.

time to find a sheet of paper and see if my machine calibrates ok fingers crossed.

away we go auto home done over to Prepare menu then » Move Axis » Move Z now to lower the z till it grabs the paper and then make note of the amount and then go over to

In my case it’s -01.50 go up to the main menu then go Control » Motion » Z Offset enters —01.50 time to store the offset.

go back to the Control menu, then select Store Settings. The job is done now to test print

Failure of the bog-standard Creality firmware 1.60 has issues I think the printer is heating auto homing then going through the bed levelling part then it starts to extrude and rocks backwards and forward on the front of the bed. hmmm

F@@K it 8bit Creality board can go do one time to spend some money as I said going to throw upgrades at the printer till it works right.

Have ordered bigtreetech skr mini e3 v2 with TFT screen so will be compiling my own version of marlin for my 32bit board.

I think I will also swap to linear rails kit for Y-axis I might just sell on the custom bed as the kit comes with all the parts including the bed.

so I am going to end this here till I have the new mainboard and can make some progress.

more to follow.

Still working just not had time to post

Wow, September already has lots going on back in London just doing a winter clean in the mancave. as has been come a bit of a junk pile as lots scrap around packaging and just too. tight on space. so I have been taking bits into storage or down to wales each time I drive down.

as want to do more with my CNC machine and get the print farm set up with my old cr-10 in the mix as well.

So changing configuration around in the shed. also having to rebuild my workshop computer as it died a death. I will be swapping over to the new site. just got to set up a host machine. get the new web server up and running. also going to redesign the site as was not 100% happy. so for the time will continue on here for time being.

But will be covering some repair blogs about fixing min temp on neon orange hoping it’ an easy fix do have a spare thermistor if worst-case scenario. I also think it’s time for octoprint rebuild and some cleaning of equipment and repositioning of the pi enclosures.

so long and short there will be some more content shortly. do that.

list of upcoming blogs

CR-10 can I fix this gremlin and get it printing the way I want as it’s been under my feet for a few months now. first up the heat bed going to replace the thermistor and see if that fixes the issue. if not will work will then upgrade the machine more to come on the mods later.

how to make workpieces jigs with a CNC machine. wife has been out buying gift ideas for Christmas so I want to be able to customise them with the laser. so going to design and cut a jig using a CNC machine. using fusion 360.

Making custom gifts with the laser and a bit of a walk around lightburn software. also going to get my rotary out and try some glass etching with the laser.

more updates and when.

Back baby

know I have been gone for some time been working on projects and other bits I am currently in wales I will be back at the man cave next week. the swap over to my creative space is coming just working on the new server my new service provider swap happen just before I left for holiday.

I will get the new server up and running on my return putting the arcade project on the back burner as will be all here in wales will take some images of the progress. shortly.

more news soon.


still waiting on parts

The new servers have been delayed and I will be getting a network and ip boost with virgin media business line going the joys of working from home please check out the new website as it where all my stuff is heading over to I will be shutting this site soon with a link page to my new site come check it out. http://joshs-creative-space.com/

Time for a change well as have been talking about it

New website has gone live i will be keeping this open for a week or so till my server arrives and then i will be forwarding it to the new site. for more greatness please go to http://joshs-creative-space.com/

Still waiting on parts for nest project

Hi every one just about to get my mods underway on the 50watt laser

I ordered a lens kit and its some were between USA and UK

have the ultmate air assist ready to install.

just need to pick up a 50L silent compressor some fitments and should be ready for next project.

the good news is I am cancer-free and I am also covid and lung infection-free to just resting up before I get on fully with projects, I am also waiting on dell to rebuild my laptop.

yes i know was a ruff month for me but back time to make stuff and be merry.

looking for a good deal on a compressor and also looking for a dust extractor as well for the cnc machine.

back soon.

Sorry, no updates I ended up in the hospital.

Has been a tough month for me i was working in the cave doing the Christmas gifts for friends and family when i developed bad back pain, I thought I pulled something,

Called the 111 non emergency number ended up in an ambience trip to the hospital.

They discovered I had a very bad chest infection. During my stay, I contracted Covid-19 that has I am now covid-19 free but awaiting another operation.

So I will resume doing stuff soon and the rebrand but banned from the mancave doctors orders for 2 to 3 weeks.

going to recover and make 2021 a busier and better year.

all the best

josh.

I am alive

sorry for the lack of posts i have been woking on getting some bits done but day jobs

taken president again will hopeful doing some new bits soon. as work sleep repeat is what it’s feeling like ATM but will hopefully get back to my daily blogs soon.

still got printers to fix testing out new air assist for the 50w over the next few days.

will post more soon.

Back in london

Right back in London after a extended working away and a bit of well earned rest.

time to get my printers all calibrated as got some jobs.

i am thinking about rebranding the site still great content but might add more videos and start reviewing stuff and more.

still just an idea but will be fun as always.

going to do some cnc carving with some pine planks i brought before leaving for wales.

first print some head phone holders for the my creative space.

this morning was greeted with spaghetti junction flipped the sheet and printed again came out perfectly

Now printing puzzle box to make sure its fully calibrated.

Missing my Cave

original design done 3 ways

As we are working remotly from our holiday rental property i have been teaching my self a new skill as you know me i love to learn stuff and the lack of other tools here.

So went in 50/50 with the wife on an embroidery machine. so been learning how to do designs for it as a new skill to learn. its a completely different way of doing stuff but a fun learning curve.

One day might relocate the cave to wales at some point in the future as would have the space for more equipment and do more projects.

will be back with new projects in September.