Using Lightburn to make quick key rings for fun gifts on a 50w laser cutter.

Thought i would out a quick video for your entertainment as ran lots of these before Christmas as gifts for son’s nursery they are quick and easy to do.

Enjoy the video.

Heres how i did it in non-video format.

Step 1.

Open up Lightburn create and name in whatever font you like in my case have used army chalk font and my son’s name.

Step 2.

Using the offset toolset 3mm or bigger offset outwards with rounded selected.

Step 3.

Then i add the Ring for the keyring. this is done by adding a 4mm circle then adding 4mm offset as shown below.

Step 4.

Time to join them together place the rights and the outer edge together as shown below. select the outer edge of the keyring and outer circle then select the weld all shapes tool just below the offset tool.

Selected edges before the weld.
Selected edges now joined after weld.

Step 5.

To change the inner test to engrave path. in my case, I have the blue layer set for engraving. so, first of all, I select the text. then click on the blue layer to change it to fill layer.

Inner text selected before i then clicks on my blue layer to change it to a filled layer or engraved.
All ready to engrave and cut.

Step 6.

Settings in my case as i currently using 4mm Laserply that is a little unstable with glue blobs i currently cutting at 40% power 4mm/s and Engraving at 65% power and 350mm/s. now it’s ready to engrave and cut. This usually is around 2mins per keyring. can be done with an array of fonts i tend to do sheets at a time to make it cost-effective.

Step 7.

Wood prep work i tend to go over my laser ply boards with 400grit sandpaper on my orbital sander both sides before applying paper finishing tape. can see me smoothing it down int he video. now ready to cut.

Step 7.

Clean up and ringing of the key rings. i tend to peal all finishing tape and then light sand if needed i then grab my keyrings that have a solid ring with a split in it using snub nose pliers i insert it inside the ring and force apart i then place the ring through the wood and close using the pliers. bit hard to photo there is some over headshots of this in the video.

Finished items. from the video.

can use whatever font you like. to do this.

hope you enjoyed this project as much as i did. great gifts and work out under 50p each to make. did 100s of them over the Christmas and new year for friends and family.

I will be adding more videos

New projects got some fun idea coming up on the site already filmed the next video which i will post this evening. if time allows it as have been busy working on getting on of my rental property ready for new Tennent.

Have already filmed another video that one is more of an experiment to improve a project i saw over on a friends youtube channel.

So the next video is a how-to make quickly customizable keyrings for gifts using a laser cutter and lightburn software.

Followed by Resin pour using ink and glow in the dark powder if this works will lead on to a bigger project as thinking of doing some night lights for my boy using led fairy lights and some resin cast stars will be also making my own silicone mould to cast the stars.

Hoping to get my CNC machine working as well as want to do some cool stuff with that shortly.

got any ideas for a project and need some help drop me a line as always looking for ideas and would love to help some other bloggers or youtube channels.

Inlay Project part 2 clean up and polish prep work for filming.

have used 2 120grit sanding discs so far to get it down to a nearly flat state as my workbench is not a level as i thought it was. So the E has not filled in as i would like.

I will use a 600, 800 and 1500 grit discs before the video starts as till i get a vice cannot show this on my workbench.

time to sand some more.
orbital sanding done now for a quick clean

ready for 2500 and some micro-abrasive to take the scratches out and then a final polish after.

micro abrasive and polish 2500grit
ready to film the cleanup then polish

will be filming it tomorrow. as have an ill little boy tonight so think its going to be a long night.

More video content incoming with sound and multiple cameras if all works well.

Have had some technical difficulties with cameras and mic but think i have solved some of these issues hopefully by end of tonight i can film part two of the resin infill project so if all works will do this tomorrow.

very happy with the first attempt i have whizzed down the excess resin with my orbital sander and some 120grit sandpaper. Really need a sanding booth dust out brake think next time will do it outside.

some pitting from my bench not being level. now to make it shine.

Good News seems to all be working now just got to do some re-running of USB cables to get rid of the issues with running more than 2 HD cams on one USB port. Will test out the gaming headset for mic audio.

touch wood will all be good so i can film the final finishing of the coaster.

Laser engraved Costers with Resin infill Part 1

Right, this has been a long time coming but i have finally got around to doing a video its not perfect as i need to 1 work on my video editing skills its a new bit of software i am using. 2 work on my narration skills as i think i can do better. i know i am probably being a little hard on my self but such is me.

Anyhow, I hope you enjoy the video part 2 should be out in the not so near future maybe even later see how time goes as off playing airsoft in the morning so got to charge up my hpa tanks so might not get time to film me sanding down the resin.

Video incoming and new year new projects.

New video series i will be producing a video to go with all my future projects.

As going live has been not happening due to life and work commitments i will be producing videos of all my projects and putting them on youtube as and when i do them this will be the not so live from the mancave series.

I will be starting the ball rolling with a video about laser engraving bamboo coasters and then infiling them with resin.

Part 1 should be released tonight. as in the cold weather the resin hasn’t set as quickly as it should hoping tonight it’s less sticky so i can fill me sanding and polishing it. then can put together part 2 and get that out as well.